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Square and rectangular hollow section weight calculator

Enter sides A, B, thickness t and length. By default rounded corners per EN 10219 are used (close to standard tables); you can choose square corners or enter a corner radius.

Square corners: kg/m = 0.0157 × t × (A + B − 2t)

Hollow section weight calculator

Enter dimensions in mm.

Corner radii per EN 10219-2: outer radius R = 2t (t ≤ 6), 2.5t (6 < t ≤ 10), 3t (t > 10). Hot finished EN 10210-2: R = 1.5t, r = t. JIS G3466: R = 2t for all thicknesses. Inner radius r = R − t (except EN 10210). Leave R blank to use the standard value.

Hollow section weight formula

The quick method treats all 4 corners as square. Real hollow sections have rounded corners and are slightly lighter; EN 10219 calculates with rounded corners:

QuantityFormulasUnit
Square corners (approx.)0.0157 × t × (A + B − 2t)kg/m
Area with rounded corners (EN 10219)2t(A + B − 2t) − (4 − π)(R² − r²)mm²
Weight with rounded cornersarea × 7.85 / 1000kg/m
Outer paint area[2(A + B) − (8 − 2π)R] / 1000m²/m

R is the outer corner radius, r = R − t is the inner corner radius.

Hollow section weight table (rounded corners per EN 10219)

Size A×B×t (mm)kg/m (rounded)kg/m (square)6 m length (kg)
20×20×1.50.830.875
25×25×21.361.448.2
30×30×21.681.7610.1
40×40×22.312.3913.8
40×40×33.33.4919.8
50×50×34.254.4325.5
50×50×45.455.7832.7
60×60×46.717.0340.3
80×80×49.229.5555.3
80×80×511.2711.7867.6
100×100×411.7312.0670.4
100×100×514.4114.9186.5
100×100×616.9817.71101.9
120×120×620.7521.48124.5
150×150×626.427.13158.4
150×150×833.9535.67203.7
200×200×846.5148.23279
200×200×1056.9659.66341.8
40×20×21.681.7610.1
50×30×33.33.4919.8
60×40×34.254.4325.5
80×40×46.717.0340.3
100×50×48.598.9251.6
100×50×510.4810.9962.9
120×60×512.8413.3577
150×100×621.6922.42130.2
200×100×833.9535.67203.7

Frequently asked questions

How much does a 100 × 50 × 4 hollow section weigh per metre?

With rounded corners per EN 10219 (R = 8 mm): 8.59 kg/m. With square corners: 8.92 kg/m.

How much does a 40 × 40 × 2 hollow section weigh per metre?

With rounded corners ≈ 2.31 kg/m; square corners 0.0157 × 2 × (80 − 4) ≈ 2.39 kg/m.

How much does a 6 m length of 200 × 200 × 8 hollow section weigh?

≈ 46.51 kg/m × 6 = 279 kg (rounded corners per EN 10219).

How is a JIS G3466 hollow section calculated?

JIS G3466 uses outer corner radius R = 2t, giving kg/m = 0.0157 × t × (A + B − 3.287t). Example 100 × 50 × 4: 0.0157 × 4 × (150 − 13.15) ≈ 8.59 kg/m. Choose corner type JIS G3466 in the calculator.

Should I use square or rounded corners?

EN 10219 tables and most manufacturers use rounded corners, so use rounded corners when comparing with tables or preparing an MTO. Square corners are quick, give a few percent more weight, and are on the safe side for estimating crane loads.